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Advantages Of AAC Blocks
Advantages Of AAC Blocks Faster construction and more plasticity AAC blocks are about 50 lighter and 10 times larger than traditional bricks. This unique property facilitates easy installation and gives the flexibility for cutting and shaping relatively easily. AAC blocks have consistent dimensions, thereby, increasing ease of laying and making the construction process fast. Earthquake-resistant Generally, structures are designed to handle perpendicular forces, similar to gravity and self-weight. Still, there are also forces, similar to those caused by earthquakes. The AAC blocks gain a high position of strength during the manufacturing process, giving continuity to the finished structure. Therefore, structures made with AAC bricks are able to handle advanced seismic loads, compared to structures with conventional bricks. See also: aac block manufacturing plant Energy Efficient and Thermal Insulation The material contains small air pockets and to form the concrete hydrogen is used, therefore, giving it an excellent heat sequestration property that makes the temperature in summer cool and warm in winter. Thus, it can significantly lower your air-exertion costs by about 25. AAC blocks are energy-effective across their lifecycle because the manufacturing process involves lower energy consumption. Fire-resistant The AAC block material is non-combustible and provides fire resistance of over six hours, depending on the block consistency, and up to a thousand degrees Celsius, compared to other blocks... Sustainable and affordable AAC blocks are made from natural and non-toxic material and their manufacturing process generates minimal waste. Some of the waste or offcuts generated can be reused. As it's made from non-biodegradable substances, it makes the structure durable and stable, precluding spoilage or earth. Likewise, being feather-light, energy-effective, and easy to install, AAC blocks also minimize laborer costs. High compressive strength The compressive strength of an AAC block is 3 to 5 n/mm2. Therefore, it's much stronger and better than bricks of the same size. Pest-resistant AAC blocks are prepared from inorganic substances, which help in guarding the structure against pests similar to termites, rodents, etc. Soundproof The porous and lightweight structure of AAC blocks enables high sound reduction. For this reason, it is used in making hotels, hospitals, studios, etc. Moisture resistant Moisture content damages many structures. The low absorption of water is due to the Macro-Pores in AAC blocks. Therefore, they give better humidity protection. See also: aac block manufacturer aac blocks aac blocks manufacturer aac bricks aac bricks manufacturer lightweight blocks lightweight blocks manufacturer lightweight bricks lightweight bricks manufacturer https://coneccconcrete.com/blog/aac-advantage
AAC Block Manufacturing Process
AAC Block Manufacturing Process How are aac blocks made? Step 1 – Raw Material Preparation The processing of raw materials is the first step in producing AAC blocks. The following is a list of raw materials:- Cement- 53-grade cement For manufacturing, Ordinary Portland Cement (OPC) from a manufacturer is necessary. Plant-supplied cement is not recommended due to quality differences between batches of cement. Fly ash-  Fly ash slur Limestone powder is obtained for AAC manufacturing by crushing limestone to a fine powder at the AAC facility or by getting it in powder form from a variety of companies.  Gypsum- Gypsum is a common building material. Step 2: Mixing and Dosing  Dosing and mixing are the next steps in the AAC block manufacturing process after raw material preparation. Process Dosing and mixing quality refer to the end product's quality. Maintaining the following ingredient ratios: FLY ASH : LIME:CEMENT: GYPSUM - 69:20:8:3  Aluminum accounts for around 0.08 percent of the total dry ingredients in the mix. Ratio of water = 0.60-0.65 The mixing and pouring cycle takes 5.5 minutes. To make the right mix for AAC blocks, a dosing and mixing unit is used. A container is filled with fly ash. Pumping is turned off once the desired weight has been pumped in. Similarly, conveyors are used to distributing lime powder, cement, and gypsum into individual containers. The control mechanism releases all ingredients into the mixing drum once the required amount of each ingredient has been loaded into their separate containers. A container is filled with fly ash. Pumping begins when the desired weight has been poured in. Similarly, conveyors are used to distributing lime powder, cement, and gypsum into individual containers.                                   Once the proper amount of each component has been placed in their respective containers, the control system releases all of the ingredients into a mixing drum. A smaller bowl-like device is also used to feed Aluminum powder, a component of the mixing unit After the mixture has been churned for the specified amount of time, it is ready to be put into the mold. The dosing unit is used to make molds. The dosing unit disperses the mixture into the molds in predetermined amounts. Because residual mixture can solidify and choke up the entire unit if there is a gap between charging and discharging of materials, the dosing and mixing operation must be done continually. The entire dosing and mixing operation for AAC blocks is completely automated, requiring very little human participation. Step 3 – Casting, Rising, and Curing Once the raw material mixture is complete, it is poured into molds. Molds come in a variety of sizes, depending on the application. The size of the installed capacity is 4.2m x 1.2m x 0.65m. Molds are covered with a thin layer of oil before casting. To keep the green cake from sticking to the molds During the mixing and pouring of the slurry into greased molds, Aluminum produces hydrogen gas when it combines with Calcium Hydroxide and water. As a result, small crystals develop. The slurry mix expands due to the presence of cells. This extension might be three times its initial size. Bubbles range in size from 2 to 5mm. As a result, the lightweight and insulating qualities of AAC blocks can be attributed to this. The green cake is allowed to settle and cure when the rising phase is completed. The rising and pre-curing procedure typically takes 60-240 minutes. The rate of rising is determined by the raw material mix and meteorological conditions. As a result, pre-curing is also known as "heated room pre-curing." The green cake is firm enough to be wire sliced as needed at the end of the securing procedure.  An autoclave is a massive pressure vessel that is used to cure aerated concrete. An autoclave is a steel tube with a diameter of 3 meters and a length of 45 meters. Steam is supplied into the autoclave at high pressure, often between 800 and 1200 kPa, and at a temperature of 180°C Step 4 – Demoulding and Cutting Then the green cake has attained cutting strength, it becomes ready to be demoulded and cut. Once a mold is out of the pre-curing room, it is lifted by a crane for demoulding operation. While all previous processes like raw material preparation, dosing & mixing, and casting are pretty much the same across all technologies, demoulding and cutting processes vary vastly depending on the technology provider. Differences in the demoulding and cutting process are also evident in different types of molds required by different technology providers. Primarily the cutting process may be classified as flat-cake and tilt-cake based on how green cake is demoulded and sent to the cutting line.  To know more visit - aac bricks manufacturer, fly ash blocks manufacturer  For best quality aac blocks visit - lightweight blocks https://coneccconcrete.com/blog/AAC-Block-Manufacturing-Production
Why Are AAC Blocks (Fly Ash Bricks) Preferable Over Traditional Red Bricks?
Why Are AAC Blocks (Fly Ash Bricks) Preferable Over Traditional Red Bricks? Since its introduction in the Indian market, autoclaved aerated concrete blocks have seen a significant increase in popularity. The shift in emphasis from red or clay bricks to AAC blocks shows a significant change in the tide. For a long time, the construction industry, particularly in India, has been dealing with a select group of brick components, which include, 01. Red Bricks          02. Fly Ash Bricks 03. Solid Concrete Blocks 04. CLC Blocks Until the introduction of Autoclaved Aerated Concrete Blocks, the industry had never seen a divergence. The lightweight concrete component's extensive track record attests to its dependability and robustness. Our previous blog Fly ash brick provides a good overview of the history of AAC blocks. This will give you a lot of information about AAC blocks and their early entry into the European market. Bricks have been the most common building material for masonry construction, as stated in the preceding sentences. Due to the varying needs of the consumers, these bricks have evolved over time into a variety of shapes, textures, and sizes. The Industrial Revolution was the period during which brick production soared to new heights in response to increased market demand. This was the first time a mechanized method of mass brick manufacture was used. The red and clay bricks never looked back till the so-called novice arrived      (fly ash bricks price) The AAC blocks may have had a slow invasion in the beginning, but they soon caught up with the phase. The only reason for this is because of the AAC blocks' competitive and significant advantages. Why should you choose AAC Blocks over Red Brick? Red bricks have shown to be a practical choice among the large range of building materials used in India, as evidenced by proofs and years of research. Because of their dependability and low cost, they have become a popular yet trustworthy building component. And before the introduction of AAC blocks into the Indian market, these blocks were widely accepted. AAC blocks have had a considerable presence in the Indian construction sector since their introduction. The Evolution for a more detailed description. The following are the main benefits of moving from Red Bricks to AAC Blocks. 01.  Red bricks have a defined or standard size, which limits their application on a larger scale. When compared to AAC blocks, they come in a variety of sizes for easier adaptation and use.  02. Another important feature of AAC blocks that sets them apart from Red Bricks is their weight. Traditional red bricks weigh significantly more than AAC blocks, which are lightweight in nature, due to their heavy content and production technique. 03. One of the most difficult aspects of the Red Bricks has been the coarse aggregate phase, which is not present in the AAC blocks. 04.  There's plenty of information available on the advantages of AAC blocks over traditional Red Bricks. And this is just the beginning of an entirely new universe of Autoclaved Aerated Concrete Blocks. https://coneccconcrete.com/blog/redbrick-VS-flyash
AAC Vs CLC Blocks?
Autoclaved Aerated Concrete (AAC Blocks) is a lightweight, load-bearing, high-insulating, long-lasting building product available in a variety of sizes and strengths. AAC blocks are lightweight, and when compared to red bricks, they are three to four times lighter. AAC blocks are lightweight construction materials. They are formed into masonry units or larger slabs and panels. Cellular Light Weight Blocks Concrete (CLC) is also known as Foam Concrete. Cellular Light Weight Concrete (CLC) is a type of lightweight concrete that is made in the same way as regular concrete under ambient conditions. CLC Blocks are a cement-bonded material created by blending cement slurry. To form foam concrete, the stable, pre-formed foam produced on-site is injected inside this slurry. Cellular lightweight concrete or foam concrete is used to make CLC blocks. Raw Materials of AAC and CLC Blocks AAC Blocks Lime, cement, gypsum, and an aeration agent are combined to create AAC blocks. At the same time, a small amount of fly ash is added to the mixture. CLC Blocks CLC Blocks are constructed with cement, fly ash slurry, water, as well as a foaming agent. CLC and AAC Block Price AAC Blocks Individual blocks are quite expensive, but the overall masonry cost is low due to the use of less mortar. When compared to red bricks, fewer AAC blocks are required for the same dimension. AAC blocks are less expensive than red bricks. It increases carpet area while decreasing built-up area. It also saves money on steel. CLC Blocks They are less expensive than ACC blocks. Individual blocks are more expensive, but overall masonry costs are lower because less mortar is required. For the same wall dimensions, smaller CLC blocks are required. CLC and AAC Block Sizes AAC Blocks Standard sizes available, varies according to the manufacturer: (600x200x100-300) (400x200x100-200) (230x115x75) CLC Blocks Standard sizes available in the market: Length: 400, 500 or 600 mm. Height: 200, 250 or 300 mm. Width: 100, 150, 200 or 250 mm. CLC and AAC Block Environmental Benefits AAC Blocks The waste generated during the manufacturing of AAC blocks can be recycled and reused. This waste is generated during the cutting process. A lower amount of CO2 is emitted during the manufacturing process. Small amounts of Fly ash is used in the production of AAC blocks, which aids in the reduction of solid waste for dumping. CLC Blocks Fly ash is used in the production of CLC blocks, which aids in the reduction of solid waste for dumping. They save topsoil. CLC blocks are manufactured with extremely low CO2 emissions. Visit the Best AAC Manufacturer in India: Conecc AAC BLOCKS https://coneccconcrete.com/blog/AAC-Vs-CLC-Blocks
Which Is Good AAC Blocks Or Concrete Blocks?
Which Is Good AAC Blocks Or Concrete Blocks? Concrete is one of the most commonly utilized construction materials on the planet. Cement paste and inert elements are the two basic components of concrete blocks. Portland cement, water, and some air make up the cement paste. Fine aggregates such as sand and coarse aggregates such as gravel, crushed stone, or slag are commonly used as inert materials.                            One of the most significant innovations in the world of construction in the twentieth century was the autoclaved aerated concrete block. It's a game-changing construction material that combines high durability and strength with minimal weight and outstanding environmental green properties.                              Both AAC Blocks and Solid Concrete Blocks are important building materials for walls. Based on their features, availability, and cost, AAC blocks and solid concrete blocks are used in walls. As a result, we've compiled a concise comparison of concrete vs. AAC blocks to help you make the right option:- GENERAL Solid Concrete Block • Solid concrete blocks are one of the various types of precast concrete materials used in buildings. • For both load-bearing and non-load-bearing walls, solid concrete blocks are employed. Autoclaved Aerated Concrete Block • AAC Blocks are a lightweight construction material that may be cut into masonry blocks or made into bigger planks and panels. • When compared to other wall unit materials, AAC Blocks are very uniform and do not contain a coarse aggregate phase. RAW MATERIAL Solid Concrete Block • Portland cement, water, sand, and gravel are used to make solid concrete blocks. Autoclaved Aerated Concrete Block • A mixture of fly ash, cement, lime, gypsum, and an aeration agent is used to make it. • The fly ash utilized in the creation of AAC Blocks is environmentally beneficial • The use of fly ash in AAC blocks solves the problem of fly ash disposal, which was formerly a serious issue. USES Solid Concrete Block •Solid concrete blocks are used to build load-bearing and non-load-bearing walls. • It can also be used to build retaining walls, garden walls, chimneys, and fireplaces, and as a lintel. Autoclaved Aerated Concrete Block • AAC Blocks can be used to construct both internal and external walls. It can be used for load-bearing and non-load-bearing walls alike. ADVANTAGES Solid Concrete Block • The solid concrete block structure is adaptable and simple to construct. • For the foundation and basement walls, solid concrete blocks are excellent. • Insulation against cold and hot weather is provided by solid concrete blocks. • Solid concrete block walls are long-lasting, resilient, and low-maintenance. • Solid concrete blocks are highly resistant to adverse weather conditions such as storms. Autoclaved Aerated Concrete Block • Earthquake forces are equal to the weight of the building, reducing the dead load on buildings and, as a result, requiring less steel in RCC constructions. • The reduction in deadweight saves steel and concrete. • AAC blocks are very easy to handle and cut with common equipment, resulting in an increase in floor space due to the reduction in column size and wall thickness. • Because AAC blocks come in huge sizes, there are fewer joints. As a result, work on the job site is completed faster and with less cement use. • Because AAC blocks are constructed of inorganic materials, they are resistant to termites, damage, and loss. • On the upper floors, it's simple to carry. • Construction time savings • AAC blocks have a very low thermal conductivity, which keeps the interior cool in the summer and warm in the winter. • AAC blocks limit interior temperature variance, keeping a comfortable and healthy temperature for occupants. • For intended safety, AAC blocks are suited for fire rating applications. • There is little waste with AAC blocks. • It is environmentally friendly and saves water. As a result, it is widely employed as a green product. • Although the manufacturing cost of AAC Blocks is high, the whole project cost is lower. DISADVANTAGES Solid Concrete Block • Solid concrete block construction can be more expensive than standard framed construction. • Solid concrete blocks are heavier than AAC blocks. • Concrete has a significant structural cost due to its substantial weight. • Arrangements for concealed wiring, plumbing, and conduit are difficult to make. Autoclaved Aerated Concrete Block • AAC Block has a higher per-unit production cost. • It requires special attention during the manufacturing process, as the surface is not extremely smooth. Read more: aac block manufacturing process  -    cement bricks in Karnataka https://coneccconcrete.com/blog/AAC-Blocks-Vs-Concrete-Blocks
Advantages Of AAC Block's Thermal Insulation
Advantages Of AAC Block's Thermal Insulation INTRODUCTION AAC blocks have grown increasingly popular in the building business in recent years. These building materials are fire and earthquake-resistant and can aid with thermal insulation. Developers, owners, and contractors love it because it is lightweight and energy-efficient. These are simple to set up and durable enough to survive harsh conditions. AAC blocks are appropriate for masonry units in building projects because of their low density and advanced characteristics. ADVANTAGES OF THERMAL INSULATION The thermal insulation of AAC blocks has a direct impact on the amount of energy used for heating and cooling, as well as the capacity to regulate room temperature. AAC blocks have a number of advantages over traditional blocks. Lime, water, cement, gypsum, and fly-ash are used to make AAC blocks, which are then processed into a high-insulation material. As the temperature rises, you'll need to discover cost-effective strategies to keep the interior temperature consistent with the outdoors in times of harsh weather. When compared to standard blocks, AAC blocks have a 30 percent lower air-conditioning demand, resulting in energy savings. In the summer, it keeps the interior cool, and in the winter, it keeps the interior warm. Portable air pores and blocks thermal mass provide excellent thermal insulation, decreasing heat and, as a result, a building's air conditioning expenditures. AAC blocks are appropriate for usage in places with severe temperatures because of their enhanced thermal efficiency, which removes the need for different building and insulation materials. In comparison to red clay blocks, which have a thermal conductivity of 0.81 W/m-k, AAC blocks have a thermal conductivity of roughly 0.24 W/m-k (for 551-650 kg/m3). It saves on power costs and conserves the nation's fuel and environment due to operating loads. CONCLUSION AAC blocks are worth investing in since they safeguard a business from a variety of threats. It also saves money and improves the quality of construction materials. Overall, owing to their superior thermal conductivity, we can state that AAC blocks are extremely useful to structures and their owners. It may be an excellent choice for any building project due to its unique characteristics. AAC block is a new generation of building blocks that is the greatest solution for all of your construction needs. To know more visit: aac blocks, fly ash bricks, cement blocks, lightweight blocks, cement bricks manufacturer https://coneccconcrete.com/blog/Thermal-Insulation
How To Find A Reliable Welded Wire Fabric for Concrete Supplier?
If you are constructing a house, repaving the driveway, or making the wild animal enclosure, a welded wire fabric for concrete would be great to your business. But before using it, finding a suitable concrete wire mesh supplier is a hard and long process. To shorten your time and energy, you can keep to the following 5 steps. 1. Conduct Online Research Online is the best way to locate suppliers you should know. Faced with numerous welded concrete wire mesh sellers around the world, we are usually not knowing where to start. Just search on Google to integrate various network resources. And then, you can get more product information such as product features, uses, prices, relevant business ads, and so on. Besides, the marketplaces like Alibaba or Handshake are also helpful. 2. Attend Tradeshows Attending industry events and exhibitions is another good way to find suppliers and examine their products and services. A trade show is an exhibition where manufacturers, distributors, and wholesale dealers display their latest products and strike up connections with their potential customers. You can attend the relevant trade shows locally or abroad to get firsthand news. 3. Measure the Price Whether you are in a new business or not, a key consideration for choosing suppliers is affordability. Competitively priced suppliers are more attractive. However, cheap does not always represent the best value for money. If the quality of your supplier’s product is poor, you may incur extra costs for returns and replacements, and risk losing business with any delays that result. If you decide to pass poor quality on to your customers, you risk damaging your business reputation. Therefore, don’t focus on cheapness only. A price that fluctuates within the normal range of market price is acceptable. 4. Use an International Supplier O.K., but why? Let’s set out the facts. As we know, the western countries like the U.S., UK, Germany, etc., enforce a minimum wage, restricts the hours that children can work, and requires high levels of health and safety compliance. Accordingly, sourcing from these countries could end up being more expensive. Nevertheless, the suppliers from China, India and other countries with less advanced economies are generally less expensive because these countries don’t have as strict labor laws as the former. Although the products might be cheaper when working with a wholesale supplier in China, India, etc., the supplier you find from them can’t do without these four features: - Has a proven track record - Is a well-organized organization - Provides professional, experienced, and dedicated sales personnel - Has expert knowledge in your industry - Has fair policies 5. Also Consider... - Customer service. When you’re checking out the potential suppliers, pay careful attention to how they deal with you – this may be a good indicator of how they will perform if you do business with them. How well do they communicate with you on the phone and via email? Are they polite and clear? Do they return your calls promptly? Do they send you the samples you requested by the date they promised? - Payment method. If the company doesn’t accept the T/T and L/C, is there any other payment approach that both can agree on? If not, your cooperation may be terminated before shipment. In a word, a top-quality welded wire fabric supplier would benefit you a lot and give you much flexibility. When choosing, focus on these five key steps, you will achieve a great success on your business!